Applied Coating Amounts with Wire Wound Rods
 |
Rod Size |
Wet Thickness |
Grams Dry Per Square Meter Percent Solids |
Pounds Dry Per 3000 Sq. Ft. Percent Solids |
| Wire # |
Mils |
Microns |
30% |
40% |
75% |
100% |
30% |
40% |
75% |
100% |
| #2.5 |
.25 |
6.4 |
1.82 |
2.42 |
4.54 |
6.05 |
1.12 |
1.49 |
2.79 |
3.72 |
| #3 |
.3 |
7.6 |
2.18 |
2.91 |
5.47 |
7.29 |
1.34 |
1.79 |
3.36 |
4.48 |
| #4 |
.4 |
10.2 |
2.91 |
3.88 |
6.83 |
9.11 |
1.79 |
2.39 |
4.47 |
5.96 |
| #5 |
.5 |
12.7 |
3.64 |
4.85 |
9.11 |
12.14 |
2.24 |
2.98 |
5.60 |
7.46 |
| #6 |
.6 |
15.2 |
4.38 |
5.82 |
10.93 |
14.58 |
2.69 |
3.58 |
6.72 |
8.96 |
| #7 |
.7 |
17.8 |
5.09 |
6.80 |
12.74 |
16.99 |
3.13 |
4.18 |
7.83 |
10.44 |
| #8 |
.8 |
20.3 |
5.82 |
7.78 |
14.58 |
19.43 |
3.58 |
4.78 |
8.96 |
11.94 |
| #9 |
.9 |
22.9 |
6.56 |
8.34 |
16.40 |
21.87 |
4.03 |
5.37 |
10.08 |
13.44 |
| #10 |
1.0 |
25.4 |
7.28 |
9.71 |
18.21 |
24.28 |
4.48 |
5.97 |
11.19 |
14.92 |
| #11 |
1.1 |
27.9 |
8.00 |
10.69 |
20.04 |
26.72 |
4.92 |
6.57 |
12.32 |
16.42 |
| #12 |
1.2 |
30.5 |
8.74 |
11.65 |
21.87 |
29.16 |
5.37 |
7.16 |
13.44 |
17.92 |
| #13 |
1.3 |
33.0 |
9.47 |
12.63 |
23.71 |
31.60 |
5.82 |
7.76 |
14.57 |
19.42 |
| #14 |
1.4 |
35.6 |
10.20 |
13.60 |
25.51 |
34.00 |
6.27 |
8.36 |
15.68 |
20.90 |
| #15 |
1.5 |
38.1 |
10.93 |
14.58 |
27.32 |
36.41 |
6.72 |
8.96 |
16.79 |
22.38 |
| #16 |
1.6 |
40.6 |
11.65 |
15.54 |
29.14 |
38.85 |
7.16 |
9.55 |
17.91 |
23.88 |
| #17 |
1.7 |
43.2 |
12.38 |
16.51 |
30.99 |
41.29 |
7.61 |
10.15 |
19.04 |
25.38 |
| #18 |
1.8 |
45.7 |
13.11 |
17.49 |
32.78 |
43.70 |
8.06 |
10.75 |
20.15 |
26.86 |
| #19 |
1.9 |
48.3 |
13.85 |
18.45 |
34.61 |
46.14 |
8.51 |
11.34 |
21.27 |
28.36 |
| #20 |
2.0 |
50.8 |
14.58 |
19.43 |
36.41 |
48.55 |
8.96 |
11.94 |
22.38 |
29.84 |
| #22 |
2.2 |
55.9 |
16.03 |
21.36 |
40.07 |
53.43 |
9.85 |
13.13 |
24.63 |
32.84 |
| #24 |
2.4 |
61.0 |
17.49 |
23.31 |
43.72 |
58.28 |
10.75 |
14.33 |
26.87 |
35.82 |
| #26 |
2.6 |
66.0 |
18.94 |
25.25 |
47.38 |
63.16 |
11.64 |
15.52 |
29.12 |
29.82 |
| #28 |
2.8 |
71.1 |
20.40 |
27.20 |
51.04 |
68.04 |
12.54 |
16.72 |
31.37 |
41.82 |
| #30 |
3.0 |
76.2 |
21.85 |
29.14 |
54.65 |
72.86 |
13.43 |
17.91 |
33.59 |
44.78 |
| #32 |
3.2 |
81.3 |
23.31 |
31.09 |
58.28 |
77.72 |
14.33 |
19.11 |
35.82 |
47.76 |
| #34 |
3.4 |
86.4 |
24.76 |
33.04 |
61.62 |
82.55 |
15.22 |
20.31 |
38.06 |
50.74 |
| #36 |
3.6 |
91.4 |
26.23 |
34.96 |
65.55 |
87.40 |
16.12 |
21.49 |
40.29 |
53.72 |
| #38 |
3.8 |
96.5 |
27.60 |
36.92 |
69.21 |
92.28 |
17.01 |
22.69 |
42.54 |
56.72 |
| #40 |
4.0 |
101.6 |
29.14 |
38.85 |
72.86 |
97.13 |
17.91 |
23.88 |
44.78 |
59.70 |
| #42 |
4.2 |
106.7 |
30.60 |
40.79 |
76.49 |
101.98 |
18.81 |
25.07 |
47.01 |
62.68 |
| #44 |
4.4 |
111.8 |
32.07 |
42.74 |
80.15 |
106.86 |
19.71 |
26.27 |
49.26 |
65.68 |
| #46 |
4.6 |
116.8 |
33.53 |
44.67 |
83.79 |
111.70 |
20.61 |
27.46 |
51.50 |
68.66 |
| #48 |
4.8 |
121.9 |
34.96 |
46.62 |
87.42 |
116.56 |
21.49 |
28.66 |
53.73 |
71.64 |
| #50 |
5.0 |
127.0 |
36.43 |
48.57 |
91.06 |
121.40 |
22.39 |
29.85 |
55.97 |
74.62 |
| #52 |
5.2 |
132.1 |
37.88 |
50.50 |
94.72 |
126.29 |
23.28 |
31.04 |
58.22 |
77.62 |
| #54 |
5.4 |
137.2 |
39.34 |
52.45 |
98.38 |
131.17 |
24.18 |
32.24 |
60.47 |
80.62 |
| #56 |
5.6 |
142.2 |
40.79 |
54.39 |
102.00 |
135.98 |
25.07 |
33.43 |
62.69 |
83.58 |
| #58 |
5.8 |
147.3 |
42.25 |
56.34 |
105.62 |
140.83 |
25.97 |
34.63 |
64.92 |
86.56 |
| #60 |
6.0 |
152.4 |
43.70 |
58.28 |
109.29 |
145.71 |
26.86 |
35.82 |
67.17 |
89.56 |
| #62 |
6.2 |
157.5 |
45.17 |
60.22 |
112.93 |
150.56 |
27.76 |
37.01 |
69.41 |
92.54 |
| #64 |
6.4 |
162.6 |
46.63 |
62.16 |
116.56 |
155.41 |
28.66 |
38.21 |
71.64 |
95.52 |
| #66 |
6.6 |
167.6 |
48.08 |
64.12 |
120.20 |
160.26 |
29.55 |
39.41 |
73.88 |
98.50 |
| #68 |
6.8 |
172.7 |
49.54 |
66.07 |
123.86 |
165.86 |
30.45 |
40.61 |
76.13 |
101.50 |
| #70 |
7.0 |
177.8 |
50.99 |
67.99 |
127.49 |
169.99 |
31.34 |
41.79 |
78.36 |
104.48 |
| #72 |
7.2 |
182.9 |
52.45 |
69.93 |
131.14 |
174.84 |
32.24 |
42.98 |
80.60 |
107.46 |
| #74 |
7.4 |
188.9 |
53.90 |
71.88 |
134.76 |
179.69 |
33.13 |
44.18 |
82.83 |
110.44 |
| #76 |
7.6 |
193.0 |
55.37 |
73.82 |
138.43 |
184.57 |
34.03 |
45.37 |
85.08 |
113.44 |
| #78 |
7.8 |
195.1 |
56.81 |
75.77 |
142.07 |
189.42 |
34.92 |
46.57 |
87.32 |
116.42 |
| #80 |
8.0 |
203.2 |
58.28 |
77.71 |
145.73 |
194.30 |
35.82 |
47.76 |
89.57 |
119.42 |
| #82 |
8.2 |
208.3 |
59.74 |
79.66 |
149.34 |
199.11 |
36.72 |
48.96 |
91.79 |
122.38 |
| #84 |
8.4 |
213.4 |
61.19 |
81.59 |
153.00 |
203.99 |
37.61 |
50.15 |
94.04 |
125.38 |
| #86 |
8.6 |
218.4 |
62.66 |
83.53 |
156.63 |
208.84 |
38.51 |
51.34 |
96.27 |
128.36 |
| #88 |
8.8 |
223.5 |
64.12 |
85.48 |
160.28 |
213.69 |
39.41 |
52.54 |
98.51 |
131.34 |
| #90 |
9.0 |
228.6 |
65.58 |
87.42 |
163.90 |
218.53 |
40.31 |
53.73 |
100.74 |
134.32 |
Percent Solids = 100 x Dry Coating Weight (or Volume) Wet Coating Weight (or Volume)
*8lb/gallon coating weights assumed
All coating amounts are theoretical. Actual amounts may vary depending upon characteristics and rehology of the coatings