Universal Coater

Solvent & Emulsion Pilot Coating Line

Chemsultants International’s largest coating line, the Universal Coater, has multiple coating capabilities and a Regenerative Thermal Oxidizer (RTO) for solvent coatings. The Universal Coater allows us to address the most difficult and demanding coating issues. With our full-service coating and process development facility, Chemsultants International has become a reliable contract manufacturer to many companies.

Universal Coater Specifications

  • Solvent or Emulsion coating
  • Coating Methods – Knife-over-roll, direct and reverse gravure, offset gravure, mayer rod and Precision Slot Die
  • Thickness – 0.1 mil to 100 mil depending on coating method and raw material characteristics
  • Line Speed – 1-95 fpm
  • Coating Web Width – 4-24” wide
  • Drying – three zone (individual zone controls), 30’ gas fired air flotation, up to 400F
  • Substrates – papers, films, aluminum, non-wovens and synthetics
  • Other capabilities – Corona treating (offline up to 14” wide), laminating and delaminating
  • White room environment
  • Regenerative Thermal Oxidizer (RTO)